BAG MAKING

We are equipped with a bag-making machine that produces custom design bags are per requirement of the consumer. This facility can add handles, zippers and punch holes to the finished bags as per customer demand. We make several types of bags including Three-side seal bags, Stand-up pouches, Centre seal pouches, Side seal Bags, Gusset Bags and Side welding bags.

BENEFITS:

HOLOGRAPHIC FILM

Toyo Packaging understands the importance of innovation and we support our customers to be innovative by protecting them from counterfeiting by providing our specialized Anti-counterfeiting holographic film. The combination of metallization and holographic film produces a unique packaging material that ensures attractive designs with high barrier properties as well as a solution for anti-counterfeiting.

BENEFITS:

• Anti Counterfeiting
• Design Enhancement
• Uniqueness

METALLIZATION

We are equipped with an in-house Metallization facility supplied by the BOBST Group. This facility allows us to work around custom designs and extend our ability to execute specialized printing jobs. We also specialize in band metallization that is mainly used for unique design purpose. The process only metallizes certain width on the film and has transparent band window in between.

BENEFITS:

• Improved Barrier properties
• Improved shelf life of product

SOLVENT-BASED LAMINATION

At Toyo Packaging we also provide solvent-based lamination for high barrier specialized film structures. We have recently added State-of-the-art Super Combi 4000 machine from Nordmeccanica Italy. This machine runs at maximum speed of 450 m/min and has excellent optic as well as bonding strength results. This Solvent-based Lamination is suitable for specific laminates structures that require packaging for aggressive nature of the product and is widely used to overcome limitations of the Solvent-less Lamination process.

BENEFITS:

• High Bond Strength
• Fast Curing Time
• Suitable for specialized Product Range

SOLVENT-LESS LAMINATION

Our state of the Art lamination machine from Nordmecannica ensures highest quality of solvent-less lamination. The “Super Simplex” technology eliminates even the minute chances of lamination errors in duplex and triplex structures.

APPLICATIONS:

Tea, Confectionary, Cakes, Biscuits, Snacks, Ice Creams, Textiles, Pharmaceuticals, Instant Drinks, Powdered Milk.

BENEFITS:

• Solvent Free Lamination Process
• Odour Free Process
• No Solvent Retention
• Even Adhesive Application
• Environment Friendly
• Energy Saving Process

GRAVURE PRINTING

We are equipped with two state of the art high-speed gravure printing machine. Our latest addition in the Gravure Machine is ROTOMEC 4001 that is 8-colour high-speed state-of-the-art machinery from BOBST that allows creativity in design without any compromise on the printing quality. We are also equipped with 10-colour state-of-the-art machinery from SOTECH. The two gravure- printing machines provide us immense flexibility to cater our customer’s requirements and eliminate limitation on the printing end with high precision printing results.

APPLICATIONS:

Tea, Confectionary, Cakes, Biscuits, Snacks, Ice Creams, Textiles, Ketchup & Sauces, Pickles, Pharmaceuticals, Instant Drinks, Beverage Labels, Powdered Milk, Flour, Rice, Grains, Pulses, Personal Care.